Packtastic is a professional manufacturer of digital printed packaging pouches, combining advanced digital printing technology with comprehensive in-house production capabilities. As a true manufacturer, we control every stage of the process – from material selection and artwork optimisation to printing, lamination, and bag-making – ensuring complete quality oversight and cost efficiency.
Digital printing has transformed the packaging industry by eliminating traditional barriers such as plate fees and high minimum order quantities. Our digital printing platform delivers photo-realistic print quality with vibrant colours, smooth gradients, and crisp text, while enabling rapid turnaround and unparalleled design flexibility. We serve food brands, pet food companies, cosmetic manufacturers, and specialty product creators worldwide – offering short-run solutions that make custom packaging accessible to brands of all sizes.
With low minimum order quantities, no plate charges, and production lead times as short as 7 working days, Packtastic empowers brands to test new concepts, launch seasonal campaigns, and bring products to market faster than ever before. All materials are food-grade, non-toxic, and compliant with FDA, EU, and GB food-contact standards.
| Advantage | Benefit |
|---|---|
| Zero plate fees | No costly gravure cylinder charges – ideal for short to medium runs |
| Low minimum order quantity | From 500 pouches – test markets without excess inventory |
| Fast turnaround | Production in 7–12 working days – launch products faster |
| Unlimited versioning | Print multiple SKUs, flavours, or seasonal designs in one run |
| Variable data | Add unique QR codes, batch numbers, or personalised messages |
| Photo-realistic quality | Vibrant colours, smooth gradients, and exceptionally crisp text |
| Design flexibility | Update designs quickly – no penalty for changes |
As an integrated manufacturer, Packtastic offers complete in-house production:
Printing – State-of-the-art digital printing presses capable of full-colour reproduction with Pantone matching (ΔE < 2)
Lamination – Solvent-free and solvent-based lamination for multi-layer structures
Bag-making – Automated pouch lines producing a wide range of bag styles
Quality control – In-line inspection systems monitoring print quality, seal strength, and material consistency
| Style | Description | Best For |
|---|---|---|
| Stand-Up Pouch | Self-standing with gusseted bottom | Retail-ready snacks, coffee, pet food |
| Flat-Bottom Bag | Box-bottom with five printable panels | Premium brands, specialty coffee |
| 3-Side Seal Pouch | Standard flat pouch | Samples, sachets, single-use products |
| 4-Side Seal Pouch | Sealed on all four sides | Larger volumes, stable shape |
| Side-Gusseted Bag | Expandable sides for larger capacity | Bulk products, heavy contents |
| Zipper Pouch | Resealable closure | Multi-use products, fresh-keeping |
| Spouted Pouch | With re-sealable spout | Liquid products, sauces, beverages |
| Kraft Paper Pouch | Natural paper exterior with barrier layer | Eco-friendly, artisan brands |
We offer a comprehensive range of laminates suitable for digital printing:
| Material | Properties | Best For |
|---|---|---|
| PET/PE | Transparent, good barrier | Products requiring visibility |
| PET/VMPET/PE | Metallised sheen, semi-barrier | Premium aesthetic |
| PET/AL/PE | Aluminium foil – complete barrier | Maximum shelf life, light-sensitive products |
| NY/PE | Puncture-resistant | Heavy contents, sharp-edged items |
| Kraft Paper Laminate | Natural paper with barrier inner layer | Sustainable, artisan brands |
| PLA / Compostable | Bio-based, industrial compostable | Eco-conscious brands |
| Mono-PE / Mono-PP | Recyclable single-material | PPWR compliance, circular economy |
| Feature | Purpose |
|---|---|
| Resealable zipper | Keeps product fresh after opening |
| One-way degassing valve | Releases CO₂, blocks oxygen – ideal for coffee |
| Easy-tear notch | Convenient opening without tools |
| Clear or matte window | Showcases the product to build consumer trust |
| Hang hole | Retail display option |
| Carry handle | Convenient for larger bags |
| Spout with cap | Easy dispensing for liquids |
Elevate your packaging with specialised finishes:
| Finish | Effect |
|---|---|
| Matte laminate | Sophisticated, velvety texture |
| Gloss laminate | High-impact shine, vibrant colours |
| Soft-touch matte | Tactile premium feel |
| Spot UV | Strategic high-gloss accents |
| Metallic effects | Shimmering, premium appearance |
Digital printed pouches are suitable for:
Food – Snacks, coffee, tea, spices, dried fruits, nuts, confectionery
Pet food – Treats, kibble, premium pet products
Cosmetics – Face masks, serums, creams, bath salts
Supplements – Powders, vitamins, protein products
Beverages – Liquid concentrates, powders, syrups
Specialty products – Artisan goods, gourmet foods, gifts
| Aspect | Standard |
|---|---|
| Food-grade materials | All layers non-toxic, odourless, migration-free |
| Regulatory compliance | FDA, EU, GB food-contact standards |
| Factory certifications | ISO 9001, BRC, SGS audited |
| Seal strength testing | Ensures package integrity |
| Ink adhesion testing | Durable, rub-resistant printing |
| Batch traceability | Full documentation for every production lot |
| Item | Details |
|---|---|
| MOQ | 500 pouches (digital printing – no plate fees) |
| Digital mock-up | Within 24 hours |
| Physical sample | 3–5 working days |
| Mass production | 7–12 working days |
| Colour matching | ΔE < 2, Pantone available |