Custom Printed Flexible Packaging

  • Gravure Printed Pouches
  • Gravure Printed Pouches
  • Gravure Printed Pouches
  • Gravure Printed Pouches
  • Gravure Printed Pouches

Gravure Printed Pouches

Packtastic is a professional manufacturer specializing in high-quality gravure printed packaging pouches, with an integrated production chain covering printing, lamination, and bag-making. As a registered trademark in the packaging industry, we are committed to delivering premium flexible packaging solutions that combine exceptional print quality with reliable product protection.

Our gravure printing technology delivers brilliant images, fine lettering, and consistent colour reproduction, making it the ideal choice for brands that demand high-definition graphics and precise colour matching. We serve a wide range of industries including food, baby food, pet food, confectionery, snacks, seasonings, beverages, and more. All materials are food-grade and compliant with international safety standards, ensuring both visual appeal and consumer safety.


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Gravure Printing Capabilities

Gravure printing uses engraved metal cylinders to transfer ink onto packaging film. Each cylinder is custom-engraved for your specific design, holding tiny wells that carry ink to the surface during the printing process. This technology delivers:

  • High-definition image reproduction – Perfect for complex gradients, fine details, and high-resolution images

  • Consistent colour matching – 10-colour gravure printing systems ensure uniform colour across large production runs

  • High gloss and durability – Prints resist oils, greases, and fading

  • Registration accuracy – Multi-colour overlays with minimal misalignment

Bag Styles

StyleDescription
Stand-Up PouchesSelf-standing design with gusseted bottom; ideal for retail display
Flat-Bottom PouchesWide base for premium shelf presence
Side-Gusseted PouchesExpandable capacity with a premium look
3-Side / 4-Side Seal BagsStandard sealed pouches for various applications
Vacuum BagsAirtight sealing for extended shelf life
Spout PouchesEquipped with spout and resealable cap for liquids
Kraft Paper BagsNatural paper exterior with high-barrier inner layer

Material Structures

We offer a wide range of material combinations to meet different barrier and performance requirements:

  • PA/VMPET/PE – Nylon/metallised/PE combination offering good barrier and puncture resistance

  • PA/RCPP – Nylon/retort CPP for high-temperature applications

  • PET/AL/CPP – Aluminium foil laminate for ultra-high barrier against light, oxygen, and moisture

  • PET/PA/AL/CPP – Multi-layer structure combining strength, barrier, and heat resistance

  • PET/VMPET/PE – Metallised film for semi-barrier with cost efficiency

  • MDO-PE – Mono-material recyclable structure supporting gravure printing

  • BOPP/Paper/PE – Paper-laminated option for natural aesthetic

  • PLA / Compostable Films – Biodegradable options for eco-conscious brands

Key Features

  • Moisture-proof – Protects contents from humidity and liquid damage

  • High barrier – Excellent oxygen and aroma barrier to preserve freshness

  • Puncture & tear resistance – Durable construction withstands handling and transport

  • Custom thickness – Available from 60 to 200+ microns

  • Resealable zippers – Easy-open and re-closure for consumer convenience

  • One-way degassing valves – Ideal for coffee and fresh produce

  • Easy-tear notches – Convenient opening without tools

Customisation Services

  • Bag style – Stand-up, flat-bottom, side-gusseted, spout, vacuum, and more

  • Size – Fully customisable dimensions

  • Thickness – Adjustable based on product protection needs

  • Material – Wide selection of laminations and mono-material options

  • Printing – 8–10 colour gravure, CMYK + spot colours, matte or gloss finish

  • Special effects – Hot stamping, metallic, pearlescent, and reverse UV finishes

  • Features – Zippers, valves, windows, hang holes, tear notches

  • Variable data – QR codes, batch numbers, expiry dates, promotional codes

Quality Assurance

  • Food-grade materials – Non-toxic, odourless, safe for direct food contact

  • Strict quality control – In-process inspection with online defect detection

  • Ink adhesion testing – 5B rating (cross-hatch test)

  • Batch colour control – ΔE < 2 for consistent brand colour reproduction

  • Seal strength and air-tightness testing on every batch

Applications

  • Baby food, cake, cookies, and baked goods

  • Pet food

  • Sugar, chocolate, and confectionery

  • Potato chips, nuts, kernels, and snacks

  • Seasonings and condiments

  • Coffee and tea

  • Pizza, milk, salad, and other food products

Minimum Order Quantity & Lead Time

  • MOQ – From 100 pieces for select products; standard 1,000–5,000 pieces

  • Sample lead time – 3–5 working days

  • Mass production – 7–15 working days (depending on order quantity and process complexity)


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