Custom Printed Flexible Packaging

  • Custom Printed Plastic Packaging
  • Custom Printed Plastic Packaging
  • Custom Printed Plastic Packaging
  • Custom Printed Plastic Packaging
  • Custom Printed Plastic Packaging

Custom Printed Plastic Packaging

Packtastic specialises in custom‑printed plastic packaging bags and film, offering a single source for all your flexible packaging needs. Whether you require ready‑made pouches for manual filling or rollstock for automated lines, we deliver precision‑printed solutions that combine visual appeal with dependable protection. Our printing expertise covers a full spectrum of plastic substrates – from transparent films to metallised and foil laminates – ensuring your graphics look sharp, colours remain consistent, and brands stand out. With flexible order quantities, rapid sampling, and a dedicated team to guide you from design to delivery, Packtastic makes custom printing accessible and hassle‑free.


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What We Offer

  • Finished Bags & Pouches – Stand‑up, flat‑bottom, 3‑side seal, 4‑side seal, side‑gusseted, kraft‑paper laminated, zipper pouches, spout pouches, and vacuum pouches.

  • Rollstock Film – Continuous printed film for VFFS/HFFS packaging machines; widths 100–1200 mm, with register marks, custom core sizes, and slit widths to match your equipment.

Custom Printing Features

  • Printing Technology – High‑definition gravure printing up to 10 colours, delivering fine detail (0.1 mm lines), smooth gradients, and sharp text.

  • Colour Control – Spectrophotometer‑managed colour matching with ΔE < 2; Pantone spot colours available.

  • Special Finishes – Matte, gloss, spot UV, cold/hot foil stamping, holographic effects, and tactile coatings.

  • Variable Data – Print batch numbers, expiry dates, QR codes, and promotional barcodes inline – no extra cost or delay.

Materials for Custom Printing

We print on a wide range of plastic films and laminations, chosen to suit your product and machine:

MaterialBest For
PET (Polyester)High clarity, strong, ideal for snacks and confectionery
BOPPExcellent gloss and stiffness, economical
NY (Nylon)Puncture‑resistant, for frozen or sharp products
PE (LDPE/LLDPE)Flexible, good sealability, common for light‑duty pouches
CPPHeat‑resistant, suitable for retort applications
Aluminium FoilTotal light/oxygen barrier – longest shelf life
Metallised PETSemi‑barrier with a premium metallic look
PLA / Bio‑basedCompostable films for sustainable brands
Mono‑PE / Mono‑PPRecyclable, fully compatible with existing recycling streams

Add‑On Features (All Printable)

  • Resealable zippers (slider or press‑to‑close)

  • One‑way degassing valves (for coffee, produce)

  • Easy‑tear notches

  • Clear or matt windows

  • Hang holes / carry handles

  • Spouts with caps (for liquids)

Customisation Support

  • Artwork Services – Free pre‑press checks (bleed, resolution, font outlines) and layout optimisation. Full design service available at a small fee.

  • Plate Options – Electro‑engraved gravure cylinders for long runs; laser‑engraved for finer detail; plate‑less digital printing for very small orders (no plate charge).

  • Multiple SKUs – Share the same plate by changing only the printed label area – lowers cost for variety packs.

Quality Assurance

  • All inks and materials comply with FDA, EU, and GB food‑contact standards.

  • In‑process checks: online colour measurement, defect detection, and tension control.

  • Finished goods testing: seal strength, ink adhesion (cross‑cut), OTR/WVTR (on request), and dimensional accuracy.

  • Factory certified to ISO 9001, BRC, and SGS.

Ordering & Timelines

ItemTime
Digital proof24 hours
Physical sample3–5 working days
Plate‑making (new cylinders)5–7 working days
Mass production (pouches)7–15 working days
Mass production (rollstock)10–18 working days
MOQ (pouches)1,000 pieces (negotiable for trial)
MOQ (rollstock)500 m² (negotiable)

Typical Applications

  • Dry foods (snacks, nuts, coffee, tea, spices)

  • Frozen foods and ready‑meals

  • Pet food and treats

  • Bakery and confectionery

  • Personal care (wipes, sachets)

  • Household products (detergent pods, refill packs)


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